Nylon vs Polycarbonate: Strength, Heat Resistance, and Cost Compared

Nylon vs Polycarbonate comparison
Nylon and polycarbonate are both engineering plastics but excel in different areas

Nylon and polycarbonate are two of the most specified engineering thermoplastics. Both offer excellent mechanical properties, but their unique characteristics—impact resistance for polycarbonate, wear resistance for nylon—make each better suited for specific applications.

Mechanical Properties Compared

속성 Nylon (PA6) 폴리카보네이트(PC)
인장 강도(MPa) 70-85 55-75
굴곡 탄성률(GPa) 2.5-3.0 2.2-2.4
Notched Izod Impact (kJ/m²) 5-15 60-80
밀도(g/cm³) 1.14 1.20
Impact resistance comparison
Polycarbonate offers dramatically higher impact resistance than nylon

Impact Resistance: Polycarbonate’s Signature Strength

Polycarbonate is legendary for its impact resistance—it’s used in bulletproof glass and safety goggles. With notched Izod impact values of 60-80 kJ/m², PC is virtually unbreakable under normal use.

Thermal and Optical Properties

Optical clarity comparison
Polycarbonate’s optical clarity is a key differentiator

Polycarbonate is naturally transparent with light transmission of 88-90%. Nylon is naturally translucent to opaque.

내화학성

Nylon holds a distinct advantage here. Polycarbonate has poor chemical resistance—it’s attacked by hydrocarbons, ketones, and many cleaners. Nylon offers excellent resistance to oils, greases, fuels, and many organic solvents.

Moisture and Environmental Resistance

Moisture and weathering comparison
Polycarbonate resists moisture but is susceptible to UV degradation

Polycarbonate absorbs negligible moisture (0.15-0.35%). Nylon’s moisture absorption (2.5-3.0%) can cause dimensional changes. However, PC is susceptible to UV degradation.

Application Guide

Choose Nylon When:

  • Chemical resistance to oils and fuels is needed
  • Wear resistance matters
  • Parts must survive dynamic loading

Choose Polycarbonate When:

  • Optical clarity is required
  • Exceptional impact resistance is critical
  • Dimensional stability under varying humidity is needed

Our Capabilities

With over 300 CNC machines, we produce more than 10,000 pieces daily with tolerances as tight as ±0.005mm. We accept MOQ from 1 piece, with delivery times ranging from 24 hours to 15 days. We machine both nylon and polycarbonate. Get a quote within 24 hours.

자주 묻는 질문

Why is polycarbonate used for bulletproof glass instead of nylon?

PC’s exceptional impact resistance (60-80 kJ/m² vs nylon’s 5-15 kJ/m²) and optical clarity make it uniquely suited for ballistic protection.

Can nylon and polycarbonate be used together in the same product?

Yes, they’re often used together where each material’s strengths are leveraged—e.g., nylon gear housing with a PC outer shell.

Is polycarbonate food safe?

Yes, PC is FDA-approved for food contact, though BPA concerns have led to BPA-free alternatives for consumer applications.

Which material is more environmentally friendly?

Neither is biodegradable, but both are recyclable. Bio-based nylons (PA11 from castor oil) offer a renewable option.

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