PC/ABS High Flow Technical Data (Estimated Typical Values)
| الممتلكات | القيمة | معيار الاختبار |
|---|---|---|
| قوة الشد | 48 – 55 MPa | آيزو 527 |
| معامل الانحناء | 2,000 – 2,300 MPa | ISO 178 |
| قوة التأثير المسننة | 40 – 50 kJ/m² | آيزو 180 |
| HDT @ 1.8 ميجا باسكال | 100 - 110 °C | آيزو 75 |
| Melt Flow Rate (240°C/5kg) | 30 – 50 g/10min | ISO 1133 |
PC/ABS Series Performance Comparison Table (Estimated Typical Values)
| الممتلكات | PC/ABS GP | PC/ABS HF | PC/ABS FR (V-0) | PC/ABS GF20 |
|---|---|---|---|---|
| قوة الشد | 50 – 60 MPa | 48 – 55 MPa | 45 – 55 MPa | 70 - 85 ميجا باسكال |
| معامل الانحناء | 2,200 – 2,500 MPa | 2,000 – 2,300 MPa | 2,300 – 2,600 MPa | 4,500 - 5,500 ميجا باسكال |
| قوة التأثير المسننة | 45 – 55 kJ/m² | 40 – 50 kJ/m² | 25 – 35 kJ/m² | 15 – 25 kJ/m² |
| HDT @ 1.8 ميجا باسكال | 105 - 115 °C | 100 - 110 °C | 95 - 105 °C | 115 - 125 °C |
| Melt Flow Rate (240°C/5kg) | 15 – 25 g/10min | 30 – 50 g/10min | 10 – 20 g/10min | 10 – 18 g/10min |
| Flame Rating (UL94) | HB | HB | V-0 | HB |
| الملف الشخصي الرئيسي | Balanced all-rounder | Easy flow for complex parts | Safety compliance | High stiffness |
PC/ABS High Flow Key Advantages
✅ Excellent Processing Fluidity: High melt flow index ensures easy filling of thin walls, long flow paths, and complex molds, reducing injection pressure and clamp force requirements.
✅ Reduced Warpage & Internal Stress: Superior flow and packing contribute to more uniform parts, minimizing warpage and stress caused by uneven filling.
✅ Retained Core Mechanical Properties: Maintains the good impact strength and heat resistance characteristic of the PC/ABS family while achieving high flow.
تطبيقات الصناعة:
Explore the PC/ABS Alloy Series in Detail
انقر على الروابط أدناه للاطلاع على البيانات الفنية الشاملة والمزايا الرئيسية وتفاصيل الاستخدام لكل درجة محددة.
| الصف | الأفضل لـ | لمحة عامة | التفاصيل الكاملة |
|---|---|---|---|
| PC/ABS General Purpose | Applications demanding an optimal balance of impact strength, heat resistance, and processability. | The benchmark alloy grade, offering the classic combination of PC’s toughness and ABS’s ease of processing for a wide range of structural parts. | View PC/ABS GP Full Data Sheet → |
| PC/ABS High Flow | Thin-walled, complex geometry parts requiring excellent filling and surface finish. | Engineered with enhanced melt flow, facilitating the molding of intricate designs and reducing cycle times without sacrificing key mechanical properties. | View PC/ABS HF Full Data Sheet → |
| PC/ABS Flame Retardant (V-0) | Electronic enclosures and components with mandatory fire safety requirements. | A UL94 V-0 rated grade that combines inherent flame retardancy with good impact strength and thermal stability for safe electronic applications. | View PC/ABS FR Full Data Sheet → |
| PC/ABS Reinforced (GF20) | Structural components requiring higher stiffness, dimensional stability, and heat deflection temperature. | Glass fiber reinforced grade that significantly boosts rigidity and creep resistance while maintaining good overall toughness. | View PC/ABS GF20 Full Data Sheet → |
Powering Innovation Across Industries (PC/ABS Series)
| الصناعة | التطبيقات الرئيسية |
|---|---|
| السيارات | Interior trim (instrument panels, pillar covers, glove box doors), exterior components (wheel covers, mirror housings), and connectors requiring heat resistance & aesthetics. استكشف حلول السيارات → |
| الكهرباء والإلكترونيات | Durable housings for laptops, monitors, printers, power tools, and consumer electronics that demand a balance of impact strength, heat resistance, and good surface finish. اكتشف حلول E&E → |
| Consumer Appliances & Tools | Vacuum cleaner bodies, blender and coffee maker housings, power tool grips, and other appliance components needing structural integrity and a premium feel. استكشف تطبيقات المستهلكين → |
| Industrial & Business Equipment | Robust casings for printers, copiers, industrial control panels, and handheld scanners where durability and dimensional stability are critical. انظر الاستخدامات الصناعية → |
| Medical & Specialty Devices | Housings for non-implantable medical devices, diagnostic equipment, and specialty enclosures requiring a combination of cleanliness, durability, and compliance. الاستفسار عن الاستخدامات المتخصصة → أو Contact for Special Uses → |
How to Choose the Right PC/ABS Grade?
بعبارات بسيطة:
For most structural applications requiring the best all-around balance of toughness, heat resistance, and cost-effectiveness, choose PC/ABS General Purpose.
For complex, thin-walled designs such as intricate housings or large panels, select PC/ABS High Flow to ensure complete filling and a superior surface.
For safety-critical electrical/electronic parts that must meet flame retardancy standards, specify PC/ABS Flame Retardant (V-0).
For applications where maximum stiffness, minimal deflection, and higher thermal performance are critical, opt for PC/ABS Reinforced (GF20).
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PC/ABS High Flow FAQ
Q1: What properties are typically compromised in High Flow grades, and where are they used?
High Flow grades trade off some tensile strength, flexural modulus, and HDT compared to General Purpose grades. They are primarily used for very thin-walled (below 1.0mm), large flow-length ratio, or highly intricate parts, such as ultra-thin laptop covers, large TV bezels, or automotive grilles with fine details.
Q2: Can mold temperature be lowered when using High Flow grade?
While the material flows well at lower temperatures, maintaining a proper mold temperature (typically 50-70°C) is still recommended for optimal surface gloss, minimizing weld line weakness, and controlling internal stress. Excessively low mold temperature may cause uneven gloss or fiber prominence.
Q3: Is High Flow grade more prone to flashing?
Yes. Due to its excellent fluidity, it more readily enters tiny mold gaps. Therefore, it demands higher mold manufacturing precision and better parting line fit. Ensure adequate clamp force and well-maintained molds during use.
